{"id":456,"date":"2023-02-11T15:41:26","date_gmt":"2023-02-11T14:41:26","guid":{"rendered":"https:\/\/www.astor.com.pl\/ro\/?p=456"},"modified":"2025-07-11T15:44:21","modified_gmt":"2025-07-11T13:44:21","slug":"wisniowski-individualizare-digitala-in-fabrica-viitorului","status":"publish","type":"post","link":"https:\/\/www.astor.com.pl\/ro\/studii-de-caz\/wisniowski-individualizare-digitala-in-fabrica-viitorului\/","title":{"rendered":"WI\u015aNIOWSKI \u2013 individualizare digital\u0103 \u00een fabrica viitorului"},"content":{"rendered":"

\"\"<\/p>\n

Obiective:<\/p>\n

\u2022 Cre\u0219terea eficien\u021bei produc\u021biei
\n\u2022 Calitatea crescut\u0103 a proceselor de produc\u021bie
\n\u2022 Siguran\u021ba sporit\u0103 a operatorilor<\/p>\n

Beneficii:<\/p>\n

\u2022 Reducerea timpului de execu\u021bie (lead-time)
\n\u2022 Cre\u0219terea productivit\u0103\u021bii procesului de sudare robotizat\u0103 a u\u0219ilor de 3 ori
\n\u2022 Ob\u021binerea unei calit\u0103\u021bi excelente a sudurii cu ajutorul sud\u0103rii robotizate<\/p>\n

\u201eNoi automatiz\u0103m acele procese a c\u0103ror robotizare aduce beneficii reale. Folosind tehnologii moderne, \u00eembun\u0103t\u0103\u021bim calitatea proceselor de produc\u021bie \u0219i, ceea ce este foarte important, cre\u0219tem siguran\u021ba \u00een munc\u0103 a operatorilor. Ast\u0103zi ob\u021binem o calitate excelent\u0103 a sudurii \u0219i o productivitate ridicat\u0103\u201d Maciej Socha, director de sisteme de \u00eemprejmuire \u0219i protec\u021bie \u00eempotriva coroziunii, WI\u015aNIOWSKI.<\/p><\/blockquote>\n

Despre companie<\/h2>\n

WI\u015aNIOWSKI \u00eenseamn\u0103 aproape 30 de ani de competen\u021b\u0103 \u00een industria construc\u021biilor. Investi\u021biile \u00een noi tehnologii, \u00eembun\u0103t\u0103\u021birea calit\u0103\u021bii \u0219i extinderea ofertei, precum \u0219i inovativitatea \u0219i intrarea pe noi pie\u021be sunt caracteristicile care au permis companiei s\u0103 devin\u0103 lider. WI\u015aNIOWSKI este o dovad\u0103 c\u0103 \u00eentreprinderile poloneze pot avea succes nu numai \u00een \u021bara lor de origine, ci \u0219i pe pie\u021bele externe. Produsele marca WI\u015aNIOWSKI sunt v\u00e2ndute \u00een 2500 de puncte din Europa. \u00cen prezent, compania are aproape 1700 de angaja\u021bi.<\/p>\n

\"Sediul
Sediul social al societ\u0103\u021bii WI\u015aNIOWSKI \u00een Wielog\u0142owy<\/figcaption><\/figure>\n

WI\u015aNIOWSKI \u00ee\u0219i conduce produc\u021bia pe baza Sistemului Integrat de Management al Calit\u0103\u021bii. Toate elementele de garduri \u0219i por\u021bi industriale WI\u015aNIOWSKI sunt t\u0103iate cu laser, sudate prin robot \u0219i supuse celor mai bune metode de protec\u021bie anticoroziv\u0103 sub form\u0103 de galvanizare \u0219i vopsire cu pulbere. Acoperirea cu zinc care se ob\u021bine prin scufundarea unei construc\u021bii cur\u0103\u021bate chimic \u00een prealabil \u00eentr-o baie de zinc lichid protejeaz\u0103 elementele sistemului de \u00eemprejmuire
\nWI\u015aNIOWSKI \u00eempotriva coroziunii pentru de zeci de ani. Aspectul estetic \u0219i original al produsului final este asigurat \u00een plus prin op\u021biune suplimentar\u0103 de acoperire protectoare din poliester \u00een oricare dintre cele peste 200 de culori din paleta RAL.<\/p>\n

Ideea smartCONNECTED a brandului WI\u015aNIOWSKI reprezint\u0103 o alt\u0103 etap\u0103 a revolu\u021biei tehnologice. A\u0219a cum \u00een urm\u0103 cu c\u00e2\u021biva ani por\u021bile automate au revolu\u021bionat pia\u021ba por\u021bilor de garaj \u0219i de \u00eemprejmuire, acum introducerea lor \u00een Internet of Things va \u00eembun\u0103t\u0103\u021bi standardul de via\u021b\u0103.<\/p>\n

Provoc\u0103ri<\/h2>\n

Conceptul de sudare robotizat\u0103 a sistemelor de \u00eemprejmuire care sunt unul dintre grupurile de produse cheie din oferta companiei WI\u015aNIOWSKI, a ap\u0103rut \u00een planurile Consiliului de Administra\u021bie \u00eenc\u0103 de acum c\u00e2\u021biva ani. Datorit\u0103 unei game largi de tipuri \u0219i dimensiuni de tipuri \u0219i dimensiuni de garduri fabricate, automatizarea acestui proces la WI\u015aNIOWSKI un demers foarte dificil \u0219i a fost realizat \u00een dou\u0103 etape.<\/p>\n

Primul a fost realizat \u00een 2014\/2015, c\u00e2nd au fost implementate primele sta\u021bii pentru sudarea robotizat\u0103 a sistemelor de garduri pentru clien\u021bi individuali. \u00cen 2016\/2017, \u00eempreun\u0103 cu ASTOR \u0219i cu integratorii Zelkon \u0219i Acars, a fost implementat\u0103 a doua etap\u0103 – automatizarea sud\u0103rii sistemelor industriale de \u00eemprejmuire \u0219i cur\u0103\u021barea robotizat\u0103 a panourilor de plas\u0103.<\/p>\n

\u00cen procesul de automatizare a sud\u0103rii, ASTOR a furnizat robo\u021bi \u0219i sisteme de control de ultim\u0103 genera\u021bie, precum \u0219i valoare ad\u0103ugat\u0103: optimizarea unui proces mai amplu – fluxul de comenzi \u0219i execu\u021bie, sprijinind strategia cuprinz\u0103toare de servicii pentru clien\u021bi a WI\u015aNIOWSKI.<\/p>\n

\"O
O vedere de ansamblu a instala\u021biilor companiei WI\u015aNIOWSKI<\/figcaption><\/figure>\n

Executarea proiectului<\/h2>\n

Comanda este automatizat\u0103 de \u00eendat\u0103 ce este plasat\u0103 la punctul de v\u00e2nzare. Software-ul creat \u0219i implementat de c\u0103tre integratorul ACARS asigur\u0103 un flux lin al comenzii: comanda stocat\u0103 \u00een sistemul ERP este convertit\u0103 automat \u00eentr-un program pentru robo\u021bii industriali – sistemul se configureaz\u0103 automat pentru a suda produsul \u00een conformitate cu comanda plasat\u0103 \u00een sistem. Acest lucru face posibil\u0103 acest lucru permite o produc\u021bie de mas\u0103 personalizat\u0103.<\/p>\n

Sta\u021bia de lucru ASTOR Green Welding furnizat\u0103 de Zelkon \u0219i de integratorii ACARS se bazeaz\u0103 pe doi robo\u021bi industriali Kawasaki dedica\u021bi sud\u0103rii \u0219i pe echipamente de sudur\u0103 Fronius. Robo\u021bii se deplaseaz\u0103 pe o cale de deplasare de 17 metri, ceea ce permite sudarea por\u021bilor de dimensiuni mari. Robo\u021bii sunt monta\u021bi pe bra\u021be cu st\u00e2lpi – acest lucru permite optimizarea performan\u021belor \u0219i maximizarea razei de ac\u021biune a robo\u021bilor.<\/p>\n

\"WI\u015aNIOWSKI
WI\u015aNIOWSKI Constructor de \u00eemprejmuiri \u00een timpul configur\u0103rii produsului \u00een sistemul ERP<\/figcaption><\/figure>\n

\u201eDimensiunea de automatizare ob\u021binut\u0103 permite un control complet al procesului \u0219i o flexibilitate ridicat\u0103 a produc\u021biei. Datorit\u0103 integr\u0103rii datelor din sistemul ERP cu sistemul de produc\u021bie, timpul necesar pentru preg\u0103tirea unui nou produs este mult mai scurt. Solu\u021bia, bazat\u0103 pe robo\u021bi industriali moderni de la Kawasaki, sprijin\u0103 realizarea obiectivelor de afaceri ale clientului \u0219i se \u00eencadreaz\u0103 \u00een ideea de Industrie 4.0\u201d. – Adam Pajda, manager de proiect, specialist \u00een sisteme de control \u0219i robotic\u0103, ASTOR.<\/p><\/blockquote>\n

\"Sta\u021bia
Sta\u021bia de lucru ASTOR Green Welding – Robo\u021bi industriali Kawasaki<\/figcaption><\/figure>\n

Robo\u021bii func\u021bioneaz\u0103, de asemenea, cu pozi\u021bionatoarele ASTOR Green Welding. Utilizarea a dou\u0103 pozi\u021bionatoare asemen\u0103toare permite o mare versatilitate a sta\u021biei de lucru – robo\u021bii pot suda simultan un obiect pe un pozi\u021bionator mai mare sau pot lucra independent pe ambele sta\u021bii de lucru, produc\u00e2nd dou\u0103 por\u021bi \u00een acela\u0219i timp. Modularitatea pozi\u021bionatoarelor ASTOR face posibil\u0103 extinderea ulterioar\u0103 a sistemului sau modificarea acestuia pentru a r\u0103spunde noilor nevoi din fabrica de produc\u021bie.<\/p>\n

\u201eSolu\u021bia implementat\u0103 este extrem de convenabil\u0103 pentru operatori! Ce trebuie s\u0103 \u0219tie un operator? Mai \u00eent\u00e2i de toate, trebuie s\u0103 cunoasc\u0103 secven\u021ba sistemului, produsul trebuie asamblat din componentele corespunz\u0103toare \u00een ordinea corect\u0103 pe dispozitivul de fixare, trebuie activat butonul, trebuie controlat procesul de sudare\u201d – rezum\u0103 Mariusz Le\u015bniak, operatorul liniilor de sudur\u0103 robotizat\u0103 WI\u015aNIOWSKI.<\/p><\/blockquote>\n

Un beneficiu suplimentar pentru operatorii sta\u021biei este utilizarea unor bazine controlate automat sub pozi\u021bionatoare, care sunt cobor\u00e2te \u00een podea atunci c\u00e2nd bazinele sunt \u00eenfipte \u00een podea atunci c\u00e2nd poarta este rotit\u0103 \u0219i sunt nivelate cu nivelul podelei \u00een timpul asambl\u0103rii \u0219i dezasambl\u0103rii. Aceast\u0103 solu\u021bie simplific\u0103 munca \u0219i asigur\u0103 siguran\u021ba angaja\u021bilor.<\/p>\n

\"Oper\u00e1tor
Oper\u00e1tor pri obsluhe panelu zv\u00e1racej stanice<\/figcaption><\/figure>\n

Interfa\u021ba cu utilizatorul este un calculator de panou Astraada, dotat cu software-ul Wonderware InTouch care, pe l\u00e2ng\u0103 controlul sistemului ASTOR Green Welding, ac\u021bioneaz\u0103 ca o leg\u0103tur\u0103 \u00eentre sistemele interne ale companiei WI\u015aNIOWSKI \u0219i software-ul sta\u021biei de lucru. Creierul \u00eentregului sistem este controlerul emblematic PACSystems RX3i de la GE Automation&Controls. Acesta asigur\u0103 o comunicare continu\u0103 \u00eentre componentele sistemului \u0219i controleaz\u0103 func\u021bionarea acestuia.<\/p>\n

Beneficii<\/h2>\n

De asemenea, au fost realizate economii semnificative de timp \u00een procesul de executare a comenzilor, iar activitatea programatorilor \u0219i a operatorilor de la sta\u021biile de sudur\u0103 a fost optimizat\u0103. Robo\u021bii asigur\u0103 o calitate repetabil\u0103 a sud\u0103rii. Sudurile sunt excep\u021bional de estetice \u0219i perfect preg\u0103tite pentru etapele ulterioare de produc\u021bie. Utilizarea robo\u021bilor permite operatorilor s\u0103 \u00ee\u0219i \u00eembun\u0103t\u0103\u021beasc\u0103 abilit\u0103\u021bile profesionale, de asemenea, datorit\u0103 form\u0103rii ASTOR.<\/p>\n

Cu sistemul \u00een vigoare, a fost posibil\u0103 sistematizarea procesului de produc\u021bie \u2013 de la planificarea produc\u021biei, prin implementare, p\u00e2n\u0103 la calitatea produsului final. Procesul a devenit mai previzibil \u0219i mai precis. De asemenea, sistemul a permis reducerea timpului de execu\u021bie a comenzilor \u00een serie – \u00een special \u00een contextul comenzilor de export. Sistemul a fost introdus \u00een locuri unde era necesar s\u0103 se execute activit\u0103\u021bi repetitive \u0219i monotone \u0219i \u00een care condi\u021biile de munc\u0103
\nerau \u00eempov\u0103r\u0103toare pentru oameni.<\/p>\n

Robotizarea produc\u021biei a asigurat o cre\u0219tere a productivit\u0103\u021bii, o \u00eembun\u0103t\u0103\u021bire a calit\u0103\u021bii \u0219i a stabilizat procesele tehnologice \u0219i, \u00een plus, a redus timpul de realizare a activit\u0103\u021bilor. Introducerea acestui sistem a permis, de asemenea, gestionarea optim\u0103 a spa\u021biului din hala de produc\u021bie. De asemenea, automatizarea a f\u0103cut posibil\u0103 men\u021binerea dinamicii \u0219i fluidit\u0103\u021bii produc\u021biei, precum \u0219i fabricarea la comenzi individuale. Revolu\u021bia tehnologic\u0103 la care suntem martori schimb\u0103 \u00een mod fundamental modul \u00een care tr\u0103im \u0219i lucr\u0103m. \u00cen contextul afacerii, acest lucru \u00eenseamn\u0103 c\u0103 a\u0219tept\u0103rile clien\u021bilor sunt \u00een continu\u0103 cre\u0219tere. Ast\u0103zi, nu mai este suficient s\u0103 ai un produs de o calitate excelent\u0103. Acesta trebuie s\u0103 fie conceput astfel \u00eenc\u00e2t s\u0103 r\u0103spund\u0103 c\u00e2t mai bine nevoilor individuale ale beneficiarului.<\/p>\n

\"\"<\/p>\n","protected":false},"excerpt":{"rendered":"

Obiective: \u2022 Cre\u0219terea eficien\u021bei produc\u021biei \u2022 Calitatea crescut\u0103 a proceselor de produc\u021bie \u2022 Siguran\u021ba sporit\u0103 a operatorilor Beneficii: \u2022 Reducerea timpului de execu\u021bie (lead-time) \u2022 Cre\u0219terea productivit\u0103\u021bii procesului de sudare robotizat\u0103 a u\u0219ilor de 3 ori \u2022 Ob\u021binerea unei calit\u0103\u021bi excelente a sudurii cu ajutorul sud\u0103rii robotizate \u201eNoi automatiz\u0103m acele procese a c\u0103ror robotizare aduceContinue reading „WI\u015aNIOWSKI \u2013 individualizare digital\u0103 \u00een fabrica viitorului”<\/span><\/a><\/p>\n","protected":false},"author":15,"featured_media":457,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-456","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-studii-de-caz"],"acf":[],"yoast_head":"\r\nWI\u015aNIOWSKI \u2013 individualizare digital\u0103 \u00een fabrica viitorului - 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