{"id":447,"date":"2024-11-04T15:14:37","date_gmt":"2024-11-04T14:14:37","guid":{"rendered":"https:\/\/www.astor.com.pl\/ro\/?p=447"},"modified":"2025-07-11T15:44:48","modified_gmt":"2025-07-11T13:44:48","slug":"robotul-industrial-kawasaki-care-paletizeaza-ceapa-congelata-la-frost","status":"publish","type":"post","link":"https:\/\/www.astor.com.pl\/ro\/studii-de-caz\/robotul-industrial-kawasaki-care-paletizeaza-ceapa-congelata-la-frost\/","title":{"rendered":"Robotul industrial Kawasaki care paletizeaz\u0103 ceap\u0103 congelat\u0103 la FROST"},"content":{"rendered":"

\"\"<\/p>\n

Obiective:<\/p>\n

\u2022 Cre\u0219terea eficien\u021bei produc\u021biei
\n\u2022 R\u0103spunderea nevoilor \u00een cre\u0219tere ale pie\u021bei
\n\u2022 Modernizarea linia de produc\u021bie<\/p>\n

Provoc\u0103ri:<\/p>\n

\u2022 Instalarea unei noi linii \u0219i a unei sta\u021bii de paletizare
\n\u2022 Satisfacerea cerin\u021belor clien\u021bilor privind calitatea ambalajelor \u0219i a paletiz\u0103rii z\u00e1kazn\u00edka na kvalitu balenia a paletiz\u00e1ciu<\/p>\n

Produse \/ solu\u021bii \/ servicii:<\/p>\n

\u2022 robot de paletizare Kawasaki<\/p>\n

Beneficii:<\/p>\n

\u2022 Cre\u0219terea eficien\u021bei de paletizare cu 30%.
\n\u2022 Cre\u0219terea productivit\u0103\u021bii instala\u021biilor de 2 ori
\n\u2022 Economii de timp \u00een procesul de paletizare
\n\u2022 Men\u021binerea unei calit\u0103\u021bi ridicate \u0219i constante a produselor ambalate \u0219i securizarea acestora \u00een timpul transportului<\/p>\n

Compania FROST Barbara Wegenke produce legume \u0219i fructe congelate. Produc\u021bia include ceap\u0103, dovlecei \u0219i dovlecei congela\u021bi, dar cu siguran\u021b\u0103 produsul num\u0103rul 1 este ceapa, care constituie 90% din produc\u021bie. Produsele fabricate sunt ambalate \u00eentr-o gam\u0103 larg\u0103 de ambalaje pentru a satisface nevoile clien\u021bilor. \u00cen una dintre fabricile de produc\u021bie ale companiei – din Jarogniewice – s-a decis modernizarea liniei de produc\u021bie \u0219i instalarea robotului Kawasaki pentru paletizare.<\/p>\n

\"Sediul
Sediul companiei Frost<\/figcaption><\/figure>\n

Istoria companiei dateaz\u0103 de la \u00eenceputul anilor \u201a80, c\u00e2nd a fost luat\u0103 decizia de a construi o fabric\u0103 de prelucrare a fructelor \u0219i legumelor \u00een Jarogniewice. Scopul uzinei era de a prelucra culturile produse pe peste 2 mii de hectare din zona \u00eenconjur\u0103toare. Adapt\u00e2nd instala\u021bia de procesare la realit\u0103\u021bile pie\u021bei, s-au f\u0103cut investi\u021bii pentru a construi linii tehnologice moderne, complet automatizate pentru departamentele de produc\u021bie individuale.
\n\u00cen august 2008, fabrica din Jarogniewice a fost echipat\u0103 cu o linie de c\u00e2nt\u0103rire \u0219i ambalare de ultim\u0103 genera\u021bie pentru ambalarea alimentelor congelate \u00een pungi sau cutii de carton de 5-25 kg \u0219i cu un robot de paletizare Kawasaki. Poten\u021bialul ridicat de produc\u021bie a fost atins datorit\u0103 investi\u021biilor \u00een modernizare, precum \u0219i extinderii \u0219i moderniz\u0103rii sistemului de r\u0103cire din fabrica din Jarogniewice \u0219i dot\u0103rii identice a unei instala\u021bii nou construite \u00een Pon\u0119t\u00f3w G\u00f3rny
\nPierwszy. Capacitatea fiec\u0103rei fabrici este de 5 tone pe or\u0103 \u0219i garanteaz\u0103 companiei Frost pozi\u021bia de cel mai mare produc\u0103tor de ceap\u0103 congelat\u0103 din \u021bar\u0103.<\/p>\n

Nevoi<\/h2>\n

Sarcinile \u00eendeplinite de angaja\u021bi erau grele \u0219i solicitante. \u00cenainte de implementare, operatorii erau responsabili de stivuirea pe pale\u021bi a cutiilor sau a sacilor de mai multe kilograme. Urm\u0103toarea etap\u0103 a muncii lor era s\u0103 transporte pale\u021bi plini cu un stivuitor \u0219i apoi s\u0103 \u00eempacheteze manual produsul, care a fost astfel preg\u0103tit pentru transport.
\nProprietara companiei, Barbara Wegenke, a avut mai multe motive pentru a schimba acest lucru. Unul dintre acestea a fost dificultatea de a g\u0103si angaja\u021bi pentru postul de paletizare, ceea ce a dus la o rota\u021bie mare a personalului. \u00cen plus, a fost nevoie de o cre\u0219tere a eficien\u021bei produc\u021biei \u0219i de satisfacerea nevoilor \u00een cre\u0219tere ale pie\u021bei. De asemenea, compania a dorit s\u0103 dezvolte \u0219i s\u0103 introduc\u0103 tehnologii moderne. \u00cen principal din aceste motive, s-a decis achizi\u021bionarea unei noi linii de produc\u021bie, un element important al acesteia fiind construirea sta\u021biei de paletizare cu participarea robotului Kawasaki.<\/p>\n

\"Robot
Robot Kawasaki cu graifar<\/figcaption><\/figure>\n

Implementare<\/h2>\n

Alegerea integratorului a fost evident\u0103 pentru Frost. Doamna Barbara Wegenke a decis s\u0103 coopereze cu compania deja dovedit\u0103 \u0219i de \u00eencredere P.W. DREWMAX Tadeusz S\u0105siadek i Wsp\u00f3lnicy Sp.j., care a propus \u0219i implementat o solu\u021bie bazat\u0103 pe robotul Kawasaki, furnizat de c\u0103tre ASTOR. Implementarea a durat aproximativ 2 luni.<\/p>\n

\u201ePaletizarea produselor de la Frost a fost un proiect dificil din cauza variet\u0103\u021bii mari de ambalaje (cutii de carton de diferite dimensiuni \u0219i pungi de tip frosted), precum \u0219i pale\u021bi de diferite dimensiuni. Drewmax a proiectat \u0219i fabricat un dispozitiv de prindere care utilizeaz\u0103 generatoare de vid pneumatice \u0219i dispozitive periferice pentru a transporta pachete \u0219i pale\u021bi. \u00cen acest proiect a fost folosit robotul robot de paletizare Kawasaki. Datorit\u0103 func\u021bionalit\u0103\u021bii limbajului de programare AS utilizat la robo\u021bii Kawasaki, a fost posibil\u0103 crearea unei aplica\u021bii flexibile \u0219i foarte clare, care permite plasarea practic a oric\u0103rui pachet \u00een orice configura\u021bie pe orice palet. Aceast\u0103 aplica\u021bie a folosit, de asemenea, posibilitatea de a crea o interfa\u021b\u0103 de utilizator pe pandantivele de \u00eenv\u0103\u021bare ale robotului, datorit\u0103 c\u0103reia aplica\u021bia a fost dotat\u0103 cu o interfa\u021b\u0103 simpl\u0103 pentru modificarea schemelor de stivuire, ceea ce a simplificat foarte mult func\u021bionarea spa\u021biului de paletizare\u201d – spune Tomasz Maciejewski, inginer de automatizare la DREWMAX, care a fost integratorul implement\u0103rii.<\/p><\/blockquote>\n

A fost instalat un transportor de pale\u021bi care livreaz\u0103 pale\u021bi din ambele p\u0103r\u021bi ale robotului. Robotul de paletizare Kawasaki plaseaz\u0103 pe pale\u021bi saci de plastic de 15-20 kg sau cutii de carton de 10 kg cu ceap\u0103 congelat\u0103 t\u0103iat\u0103 \u00een cuburi sau felii. \u00cen continuare, un astfel de palet \u00eenc\u0103rcat este transportat la ma\u0219ina de \u00eempachetat pale\u021bi, unde este \u00eenvelit cu folie, iar din acest punct este transportat paletul finit.<\/p>\n

Sta\u021bia de paletizare cu robotul Kawasaki este o parte important\u0103 a designului liniei de produc\u021bie, \u00een care elementul principal este tunelul de congelare.<\/p>\n

Este demn de remarcat faptul c\u0103 tehnologia de produc\u021bie la FROST nu s-a schimbat, ci doar instrumentele utilizate pentru a efectua activit\u0103\u021bile legate de produc\u021bia de legume congelate.<\/p>\n

\"Angaja\u021bi
Angaja\u021bi ai companiei FROST<\/figcaption><\/figure>\n

Beneficii<\/h2>\n

\u201eModernizarea liniei de transport \u00eempreun\u0103 cu instalarea robotului de paletizare a permis cre\u0219terea productivit\u0103\u021bii cu 30% \u0219i dezvoltarea angaja\u021bilor \u0219i a contactului acestora cu tehnologia modern\u0103,\u00a0dar \u0219i cre\u0219terea valorii companiei FROST \u0219i perceperea acesteia ca o companie modern\u0103\u201d – rezum\u0103 Henryk Tomczyk, \u0219eful departamentului de \u00eentre\u021binere din cadrul FROST.<\/p>\n

Printre efectele robotiz\u0103rii se num\u0103r\u0103 cre\u0219terea eficien\u021bei \u0219i economiile de timp. Opera\u021biunile de paletizare sunt efectuate mult mai rapid de c\u0103tre un robot dec\u00e2t de c\u0103tre lucr\u0103torii manuali.<\/p>\n

\u00cen plus, paletizarea precis\u0103 \u0219i \u00eempachetarea pale\u021bilor permit companiei s\u0103 men\u021bin\u0103 o calitate constant ridicat\u0103 a produselor ambalate \u0219i s\u0103 le asigure pentru transport.<\/p>\n

\u201eAcum, angaja\u021bilor li s-a dat sarcina mai pu\u021bin solicitant\u0103 de a sorta ceapa \u0219i de a men\u021bine cur\u0103\u021benia \u00een fabric\u0103. Angaja\u021bii au descoperit c\u0103 robotul nu i-a privat de munc\u0103, ci, dimpotriv\u0103, le-a u\u0219urat cele mai grele sarcini. Modernizarea liniei de produc\u021bie a dus, de asemenea, la o cre\u0219tere de dou\u0103 ori a productivit\u0103\u021bii: de la 1200 de tone de ceap\u0103 congelat\u0103 pe lun\u0103 la 2500 de tone\u201d – concluzioneaz\u0103 Barbara Wegenke, pre\u0219edinte al Frost.<\/p>\n

At\u00e2t clientul, c\u00e2t \u0219i integratorul au recunoscut avantajele colabor\u0103rii cu ASTOR, care ofer\u0103 un pachet de servicii suplimentare pe l\u00e2ng\u0103 distribu\u021bia de sisteme de automatizare \u0219i robotic\u0103. Acestea includ consultan\u021b\u0103 tehnic\u0103 \u0219i de afaceri, consultan\u021b\u0103 \u00eenainte de implementare, asisten\u021b\u0103 tehnic\u0103 profesional\u0103 (inclusiv revizuiri periodice).<\/p>\n

\"\"<\/p>\n","protected":false},"excerpt":{"rendered":"

Obiective: \u2022 Cre\u0219terea eficien\u021bei produc\u021biei \u2022 R\u0103spunderea nevoilor \u00een cre\u0219tere ale pie\u021bei \u2022 Modernizarea linia de produc\u021bie Provoc\u0103ri: \u2022 Instalarea unei noi linii \u0219i a unei sta\u021bii de paletizare \u2022 Satisfacerea cerin\u021belor clien\u021bilor privind calitatea ambalajelor \u0219i a paletiz\u0103rii z\u00e1kazn\u00edka na kvalitu balenia a paletiz\u00e1ciu Produse \/ solu\u021bii \/ servicii: \u2022 robot de paletizare KawasakiContinue reading „Robotul industrial Kawasaki care paletizeaz\u0103 ceap\u0103 congelat\u0103 la FROST”<\/span><\/a><\/p>\n","protected":false},"author":15,"featured_media":450,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-447","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-studii-de-caz"],"acf":[],"yoast_head":"\r\nRobotul industrial Kawasaki care paletizeaz\u0103 ceap\u0103 congelat\u0103 la FROST - 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